黑料门

Skip to Content

When the Gears Stopped Turning at a Local Farm, DU Stepped In

Back to News Listing

Author(s)

Connor Mokrzycki

Writer

With no manuals, no parts, and no instructions, engineering student Uton Delloso reverse-engineered a decades-old gearbox to get the farm鈥檚 irrigation system running again.

News  •
A farm employee, Justin Huff, and Uton Dellosso stand in front of the repaired farm equipment

An employee (left), Justin Huff (center), and Uton Delloso (right) standing in front of the repaired irrigation system.

Has your car ever been stuck at the mechanic waiting on an out-of-stock part? Or maybe your laptop repair is delayed because the replacement components are stuck in a warehouse overseas.

Supply chain issues aren鈥檛 just inconveniences for consumers鈥攖hey can bring essential work to a halt. That鈥檚 what happened at the Olson family farm near Longmont, Colorado, when a decades-old irrigation system broke down. A critical gearbox failed, and no replacement part existed. It was long out of production, with no manuals and no manufacturer support.

That鈥檚 when , mechanical lab manager in the , got the call. Huff oversees , a hands-on workspace in the Engineering and Computer Science building where students from all majors learn to use industrial tools鈥攎ills, lathes, saws, and more鈥攖o bring their ideas to life. A farm employee discovered the shop after reading an article about it online and reached out, hoping someone at DU might be able to help. The request wasn鈥檛 simple鈥攏o instructions, no blueprints, and a gearbox full of broken pieces. But Huff saw it as an opportunity.

鈥淚t was a bad day. Big noise, big boom, crack, everything stopped moving. Their employee had called a bunch of machine shops in 黑料门 and Longmont, trying to find someone who would take a look at it and see if they could fix it. But no one was willing to take a jab at it,鈥 Huff says.

Though Huff didn鈥檛 have time to take on the project by himself, he knew someone who might. He shared the idea with Uton Dellosso, a fourth-year mechanical engineering student. Last summer, the duo completed repairs on the rotating mechanism.

鈥淭hey sent a couple pictures, and I told Uton, 鈥業f you're interested, this is going to be your project,鈥欌 Huff says.

When the gearbox arrived at DU, it was a mess鈥攖hree gears had shattered, leaving the entire system inoperable.

A green gearbox containing several broken gears

Disassembly alone was a challenge. The gearbox, Italian-made, was so old that even the original manufacturer no longer recognized it.

鈥淚t鈥檚 like someone gave you a Lego set and said, 鈥業 want you to take this specific piece out,鈥 and you鈥檝e got to figure it out with no instructions,鈥 Dellosso says.

After two weeks of trial and error, Dellosso managed to extract the damaged gears. They shipped the pieces, along with one intact spur gear for reference, to Moore Machine & Gear, a fabricator in Indiana that Huff had worked with during graduate school.

A green gearbox during reassembly

The fabricator was able to make new gears and, once they arrived, the repair came together fast. Huff was planning for a three-week rebuild, but 鈥淯ton slapped it together in about an hour and had it spinning. We went up to Ace, got some paint, and gave it a new paint job,鈥 he says.

For Dellosso, the process was an exciting challenge and an opportunity to expand his engineering knowledge and machining skills. 鈥淚 was very impressed with the people that made the gears. They're dead accurate, and they didn't have much to work on. It was cool to see how they were able to reverse engineer the gear box and fabricate new parts.鈥澨

Seeing the gearbox with a fresh coat of paint was rewarding, but the project really came full circle when they spent a weekend at the farm installing the gearbox in March. 鈥淭hat was a nice 鈥榠t's all come together鈥 moment,鈥 Dellosso says.

Uton Delloso and a farm employee installing the gearbox in an irrigation machine

Huff says he鈥檚 always excited to see students from all backgrounds show up at the shop, eager to learn鈥攁nd often ready to teach a few things themselves. That kind of exchange, he says, is what the space is all about.

鈥淚 always tell them, I鈥檒l teach your grandma how to run those machines. I don鈥檛 care who you are鈥擨 just want you to come in here, have fun, and be safe.鈥

Interested students鈥攆rom any major鈥攃an sign up for the to learn how to use the mill, lathe, band saws, and more. With a machine shop certification, students can use the machine shop for academic and personal projects.

Related Articles